Fajar Metals, a top-notch manufacturer and supplier based in Jakarta, Indonesia, specializes in high-performance Incoloy 825 Forgings. These products are known for their exceptional resistance to corrosion and outstanding mechanical properties, making them perfect for tough environments. Made from a unique nickel-iron-chromium alloy enriched with molybdenum, copper, and titanium, these forgings are engineered to excel in both oxidizing and reducing conditions. Adhering to international standards like ASTM B564, Incoloy 825 forgings are perfect for high-stress applications in chemical processing, offshore oil and gas, and marine engineering. Their impressive strength, durability, and resistance to stress corrosion cracking ensure they are a reliable choice for long-term industrial use.
Incoloy 825 Forgings are composed of Nickel (38–46%), Iron (the balance), Chromium (19.5–23.5%), Molybdenum (2.5–3.5%), Copper (1.5–3%), and Titanium (0.6–1.2%). These alloying elements grant remarkable resistance to sulfuric and phosphoric acids, as well as pitting and crevice corrosion. When it comes to mechanical strength, Incoloy 825 forgings boast a tensile strength of about 585 MPa, a yield strength of 220 MPa, and an elongation of roughly 30%. This combination ensures toughness, structural integrity, and reliability even in the harshest operating conditions.
| Specifications | ASTM B564, ASME SB564 |
|---|---|
| Standard | DIN, ASTM, BS and all International Standards |
| Flat bar blocks | up to 27″ width and 15,000 lbs |
| Cylinders and sleeves | up to 50″ maximum O.D. and 65″ maximum length |
| Discs and hubs | up to 50″ diameter and 20,000 lbs |
| Rolled, hand forged or mandrel forged rings | up to 84″ maximum O.D. and 40″ maximum length |
| Rounds, shafts and step shafts | up to 144″ maximum length and 20,000 lbs |
| Forging Types | Impression Die Forging, Open Die Forging, Seamless Rolled Forging, Hot Forging, Cold Forging, Open die hammer forging, Impression die drop forging, Closed Die Forging, Press Forging, Upset Forging, Compression Forging, Swaging, Rotary Forging, Roll forging. |
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr | Al | Ti |
| Incoloy 825 | 0.05 max | 1.00 max | 0.5 max | 0.03 max | 1.50 – 3.00 | 22.00 min | 38.00 – 46.00 | 19.50 – 23.50 | 0.02 max | 0.06 – 1.20 |
| Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation | |
| Incoloy 825 | 8.14 g/cm3 | 1400 °C (2550 °F) | Psi – 80,000 , MPa – 550 | Psi – 32,000 , MPa – 220 | 30 % |
At Fajar Nickel Alloys, we take pride in being the largest supplier, exporter, and manufacturer of Incoloy 825 Forgings in Jakarta, Indonesia, providing cutting-edge solutions for all your piping needs. Our state-of-the-art production plants are strategically located in the Indonesia, allowing us to maintain a vast inventory of over 16,000 tons of premium-quality materials readily available in stock. We are dedicated to delivering superior products and services, ensuring reliability and excellence for our global clientele.
Contact us to get a quick quote for your requirement.
Incoloy 825 forgings are widely used in applications requiring severe corrosion resistance and high thermal stability. The main applications are chemical equipment, where it is resistant to acids and chlorides, and the oil and gas industry, especially for products in acid and gas environments, where they are used in industrial applications in various applications such as pollution control devices, heat exchangers and piping systems . Their resistance to oxidation and carburization makes them ideal for high temperature applications in the power generation and petrochemical industries.